Hoesch Westfalenhütte Ca.1973 (In German)

Hoesch Westfalenhütte

1: Hochofen IV. 1972-1999.
2: Hochofen VI. 1965-1976
3: Hochofen VII(alt) 1962-1976
4: Roheisenmischer
5: SM-Stahlwerk 2. 1912-1980
6: SM-Stahlwerk 3. 1956-1982
7: Thomasstahlwerk. 1928-1967
8: Elektrostahlwerk. 1955-1985
9: Blockwalzwerk. 1900-1983
10: Fertigstrasse (Schwere Profile). 1900-1968
11: Walzwerk III (Halbzeug). 1888-1966
12: Walzwerke IV/V. -1966
13: Kontinuierliche Halbzeugstrasse. 1955-1983
14: Walzwerk VIII. (Feinstahl). -1957
15: Feineisenstrasse. 1957-1983
16: Warmbreitbandstrasse. 1958-2001
17: Kaltwalzwerk
18: Drahtverfeinerung
19: Schwellenschweisserei
20: Lehrwerkstatt
21: Feuerfest- Steinfabrik
22: Gaszentrale
23: Sauerstoffanlage
24: Walzendreherei
25: Sinterbänder 1/2
26: Sinterband 3. 1961-
27: Zementfabrik
28: Lok-Werkstatt

Some images at Stahlseite.de .

Vintage Image #7

August Thyssen Hütte
The image done in 1953 shows the August Thyssen Hütte steel works in Duisburg Hamborn, Germany.
The furnaces shown are, left to right: 7,6,5,4,3,2 . Number one is hidden by the steam cloud from the attached coking plant August Thyssen. Blast furnaces 8 and 9 are to the left and not included. In the center of the image the headgear of coal mine Friedrich Thyssen,shaft  7 is to be seen.
Some more recent images of the mill at Stahlseite.

Fritz Schupp, 1957

ArcelorMittal Ruhrort

The famous German industrial architect built this melt shop in 1957 for Phoenix Rheinrohr in Duisburg, one of the largest German steel companies of that time. It was equipped with three Thomas converters and one modern oxygen converter.
The building underwent several changes over the years especially when it was transformed into a BOF shop in 1969.
Nowadays the ArcelorMittal Ruhrort plant runs a steel making shop with two 140 ton BOF vessels (and one in reserve), two continuous casters and a two stand billet mill. Hot metal comes from the ThyssenKrupp steel company in Duisburg via bottle cars.
Further images on my site.

The First Mini Mill

Badische Stahlwerke Electric Arc furnace

in Germany was  Badische Stahlwerke in Kehl  founded in 1968 by  industrial pioneer Willy Korf. The mill was built next to Korf’s already existing bar rolling mill on the banks of the river Rhein.
Only one year later Korf founded another steel mill in Hamburg (Hamburger Stahlwerke) and the first U.S. Mini Mill in Georgetown, S.C.

Willy Korf died in an airplane crash in 1980 and soon after his first mill went bancrupt. The Seizinger und Weizmann families took over in 1984 and made the mill into one of the most efficient steel mills worldwide.
With it’s yearly output of more than 2 mio. tons of steel it is hardly a mini mill anymore.
Today BSW runs two 100 ton electric arc furnaces, two continuous casters and a bar- and wire rolling mill.

More images at Stahlseite.

Stahl- und Hartgusswerk Bösdorf

 

Stahl- HartgussWerk Bösdorf


The SHB steel foundry in Leipzig, Germany was founded in 1894 by Max Heller.It moved from Leipzig to Bösdorf in 1917.
After the second world war the mill was nationalized under the new name VEB Stahl- und Hartgusswerk Bösdorf. The first electric arc furnace in the DDR was installed here in the 1950ies.
The mill supplied abrasive resistent steel castings to the east German mining industry.
In the early 1980ies the city of Bösdorf was torn down to make way for the neighbouring lignite open pit mine. The foundry moved to its new site in Leipzig-Knautnaundorf.
One of the largest foundries in eastern Germany was built here in between 1980 and 1984.
In 1993 the plant was privatized and became a shareholders company.
In 1997 the DIHAG group from Essen took over.
Further viewing: Stahlseite .

Roller Capital

Though the blast furnaces are long gone, the town of Siegen in Germany is still the capital of roller production. Five foundries still cast rollers for the steel industry, paper mills and other industries.
One of them is the Karl Buch roller foundry.
The company was founded in 1855 by Karl Buch and is located in Siegen- Weidenau since 1867.
The foundry produced alloyed rollers since 1920. In 1955 the cupola furnaces were replaced by modern electric furnaces.
Since 1984 a vertical centrifugal caster for rolls up to 60 tons is in use.
Today rollers up 85 tons can be casted statically.
The foundry is still owned by the Buch family.
Further images at stahlseite.de .

No More Steel From Bochum ?

AOD Converter

According to a German newspaper the Finnish Outokumpu steel corporation declared yesterday that they will definitely close their stainless steel mill in Bochum, Germany they only just had bought from ThyssenKrupp in 2016.
Main reason are the high  energy  costs in Germany.
The mills includes an electric arc melt shop built in 1982 (the 145 ton UHP furnace is one of the largest in Germany) and the converter mill built by the Bochumer Verein in 1957.
This BOF shop is the oldest existing in Germany. It was converted into an AOD shop in 1972.
After GM recently announced the closure of it’s Bochum car assembly plant for 2016 this is another heavy blow for Bochum’s economy.
Images at stahlseite.de

A BOF Shop For Gelsenkirchen

50 years ago the Rheinstahl AG from Essen, Germany finally cancelled it’s plans to built a BOF shop, a continuous caster and a bar rolling mill at it’s foundry site in Gelsenkirchen.
The Schalker Gruben- und Hüttenverein was founded in 1872 and became Europe’s largest iron foundry after the second world war, employing more than 6000 people. The plans provided an investment of more than 300 Mio.German Marks and an initial capacity of 600.000 tons of steel per year. Though the ground (north of the foundry no.3, next to the Wannerstrasse) was already prepared the whole project was called off due to growing overcapacities on the steel market. So the Schalker Verein stayed an iron foundry with four blast furnaces, a pipe casting mill, two fittings-foundries and a foundry for large castings up to 40 tons a piece

The image shows the melt shop of the pipe casting mill where ductile iron pipes with a diameter up to 1,4 meter were casted. The shop included a 160 ton hot metal mixer and five 13 ton induction furnaces and was built in 1966. The hot metal was provided by the Schalker Verein blast furnaces and later came from Thyssen’s Duisburg Meiderich site (today: Landschaftspark Nord).

Schleudergussmaschine

The foundry was sold to Thyssen in 1973.The last blast furnace was closed in 1982. The three remaining blast furnaces were demolished in-between April and September of 1983.
The last pipe was casted in 2004 (meanwhile the mill was sold to the French Pont a Mousson/Saint Gobain company). Most of  the ground is a redevelopment site by now.
Some historic images at Daniel Hinze’s site.

 

 

 

1: Blast furnace no.1 (Hochofen 1)
2: Blast furnace no.2 (Hochofen 2)
3: Blast furnace no.4 (Hochofen 4)
4: Storage with highline (Möllerbunker)
5: Power station (Kraftzentrale)
6: Sinter plant (Sinteranlage)
7: Pipe foundry (Rohrgiesserei)
8: Fittings foundry no.1 ( Formstückgiesserei 1)
9: Foundry for large castings (Grossgusswerk)